Another 1.7 hours. Deburred all the holes and edges and melted the plastic cover with my soldering iron to be able to remove the plastics from only the parts that will be dimpled and riveted. I carefully made sure that the tip was smooth before using it, worked great!
deburring using my handdrill
deburring using a piece of scotchcloth
deburring with a file
deburring with the special tool
melting the plastic cover
removing the plastics
result
more deburring
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